Plate Fin Cooler for Galvanizing Line

Thermotech Industries (India) Private Limited has expertise in manufacturing and supplying of Finned Tubes and Heat Exchangers with constant up gradation in our products as per customers requirement.

We follow the latest ASME codes for designing Heat Exchangers and are well experienced with the standards and requirement of many Industries including Chemical, Textile, Power Generation and Process Houses.

We are capable of manufacturing any kind of Heat exchanger with the support of our strong work force along with experienced consultants of this field.

We also manufacture range of Condensers like Finned Tube Type Alternator Cooler, Plate Fin Type Cooler for Sulphonation Plant, Plate Fin Cooler for Galvanizing Line

Plate Fin Coolers:

A Plate Fin Cooler is a type of heat exchanger commonly used in various industrial applications, including MS Sheet Coil Galvanizing lines. Commonly known as JET CCOLER in the galvanizing process, it helps to control the Sheet Coil Temperatures in Furnace of Nitrogen + Hydrogen Mixture.

Key Features of Plate Fin Cooler for Galvanizing Line:

• • Compact Design: Plate fin coolers have a compact design with a large surface area, allowing for efficient heat transfer in a relatively small space.
• • Efficient Cooling: Use of Cupro - Nickel Tubes & Aluminium Plate fins enhance the efficiency of the Cooler. The use of Plate Fins significantly increases the surface area of the Cooler, improving cooling efficiency, which is critical for controlling temperatures of the furnace in the galvanizing line.
• • Durability: Since pre galvanizing lines involves high temperatures of Nitrogen + Hydrogen Mixture in the furnace Jet Coolers are specifically manufactured with Cupro - Nickel tubes and Aluminium Fins to withstand the harsh conditions and perform at Optimum in the furnace.
• • Flexible Design: The modular design allows for flexibility in size, which can be customized based on the cooling needs of the specific section of the galvanizing line. Coolers are designed to specific requirements and can be inserted like a cassette in the Furnace Jet Cooling Section. Coolers are specifically designed to provide a complete Leak Proof design to avoid Furnace Nitrogen Gas been leaked and enhance the Furnace performance.

Material of Construction For Plate Fin Cooler:

• Tube Material - CS / Copper / Cu-Ni / Brass
• Fin Material - Aluminium / Copperr
• Body - CS / SS - As per Requirement

Advantages of Plate Fin Cooler for Galvanizing Line:

Plate fin coolers offer several advantages when used in galvanizing lines. These advantages make plate fin coolers a preferred choice in galvanizing lines, where efficient heat management is crucial for quality and productivity.

• • Efficient Heat Exchange: Plate fin coolers provide a high surface area for heat transfer, which leads to effective cooling performance. This is crucial in galvanizing processes where temperature control is essential.
• • Corrosion Resistance: Many plate fin coolers are designed with corrosion-resistant materials, which is vital in galvanizing applications where exposure to chemicals can be a concern.
• • Scalability: As production needs change, plate fin coolers can be scaled up or adjusted without significant modifications to the existing system
• • Customizable Configurations:They can be tailored to meet specific cooling requirements, allowing for optimization based on the particular needs of the galvanizing line.
• • Energy Efficiency: With better thermal performance, plate fin coolers can help reduce energy consumption, leading to cost savings in operation.
• • Easy Cleaning: The design allows for easier access for cleaning, which is important in maintaining efficiency and ensuring product quality.
• • Reduced Operating Costs: The combined benefits of energy efficiency, low maintenance, and effective cooling can lead to lower operating costs over time.

Key application of Plate Fin Cooler for Galvanizing Line:

Plate Fin Coolers, used in galvanizing lines, play a crucial role in industries that require efficient heat dissipation during processes involving molten zinc and metal sheets. These coolers are essential for maintaining optimal temperature levels in the galvanizing process, ensuring the final product's quality and the longevity of the equipment.

Below are the primary industries that benefit from Plate Fin Coolers in galvanizing line applications:

Steel Industry / Chemical Plants / Power Houses / Oil & Gas / Pharma Industries / Fertilizers / Sulphonation Plants.

• • Steel Manufacturing Industry : In the steel industry, plate fin coolers are used to cool the steel sheets or coils after they are coated with molten zinc in continuous galvanizing lines. The cooling process ensures the desired mechanical properties and surface quality.
• • Oil & Gas Industry : In the oil and gas sector, galvanized steel is used for pipelines and offshore structures that require high corrosion resistance in harsh environments. Plate fin coolers assist in maintaining the quality of the galvanized coating applied to these components.
• • Chemical Plants : Galvanizing line in a chemical plant, this equipment would play a critical role in managing heat transfer during processes such as Cooling of molten zinc or other galvanizing fluids. Controlling temperature of heat-sensitive equipment or products. Reducing process downtime due to overheating.
• • Power Houses : Galvanizing line application in a powerhouse is typically designed to handle heat dissipation from high-power systems, including motors, transformers, or process equipment involved in the galvanizing process.
• • Pharma Industries : For the pharma industry, maintaining precise temperature control is critical to meet regulatory standards. In a galvanizing line, plate fin coolers can be used to regulate temperatures of cooling fluids, exhaust gases, or molten zinc baths to maintain operational stability. They prevent overheating, ensuring product quality and process consistency.
• • Fertilizers : Galvanizing lines and fertilizer plants deal with corrosive environments, particularly with acidic gases and hot, humid conditions. The design of the cooler, with stacked plates and fins, maximizes surface area, leading to efficient heat transfer. This is crucial for controlling the temperature of the hot gases or fluids in a galvanizing line and fertilizer production processes.
• • Sulphonation Plants : The plate fin cooler can efficiently remove heat from the Sulphonation reaction, preventing overheating that could lead to unwanted side reactions or equipment failure.

These industries rely on galvanizing processes where plate fin coolers are used to maintain proper temperatures, enabling efficient and high-quality production of corrosion-resistant steel products.